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Tube Laser Cutting Machines

  • Smart-T230is a laser tube cutting machine with two chucks mainly used for round pipes, square pipes, rectangular pipes, oval pipes, waist round pipes, special profiles like Angelsteel, H-beam, Channel steel of ordinary Carbon steel, Stainless steel, Aluminum and other metal materials. The outer circle size of the cutting workpiece is Φ15-Φ230mm, the Maximum length of the raw material is 7000 mm, and the feeding space is 4500- Unloading finished part length 0-2500mm(could be customized). With the unique movable front chuck structure, it is capable to process tubes more flexible, dramatically reduce vibration and reduce the tailing waste.
  • Minimize Vibration during bar movement.
  • Minimize0Tailing Waste almostly.
  • Stable and durable machine bed.
  • Gear transmission rotary chucks.
  • Ergonomic and accessible.
  • Environmental Friendly.
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1. MACHINE PARAMETERS

ITEM

PARAMETER

UNIT

Maximum cutting length of pipe
Raw material length 0~7000mm
mm
Cutting pipe diameter
15~230 (circumscribed circle of workpiece)
mm
Minimum tailings
≥0 (related to the length of the workpiece and the actual cutting situation)
mm
Chains loader technical information Length
4500-7000
mm
Chains loader technical information OD
The diameter of the round pipe is 15~230mm, 30≤Square pipe or Rectangular pipe diagonal≤160; the straightness of the full length of the pipe is≤0.1D, and the maximum cannot exceed 10mm 
mm
Chains loader technical information Single tube bearing capacity
200
KGs
Accurate positioning of X, Y, Z axis
±0.05/1000mm
mm
X, Y, Z axis repeat positioning accuracy
±0.02/1000mm
mm
Acceleration
1G
m/s²
Maximum operating speed
100
m/min
Maximum rotation of chuck
130
Rpm
Chuck bearing capacity
200
KGs
Installed weight
5000
KGs
Overall Dimension (length, width and height)
About 12000×2700×2400
mm
Laser power
3000
W
Control System
FSCUT3000s
Cell
Total power
28
Kw
Power requirements
According to customer industry voltage (three phase)
Cell

2. MACHINE STANDARD CONFIGURATION DETAILS

ITEM

ACCESSORIES and ADVANTAGES

EtherCAT Bus Automation Control System for Laser Cutting Machine
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Fscut 5000B

n EtherCAT bus system specially designed for fiber laser tube cutting machine,fast response and high accuracy
Smart HMI Interface
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General functions include graphics processing, parameter settings, custom cutting process editing, nesting, path planning, simulation, and cutting process control.Supports speed-dependent power adjustment and can set separate lead-in line speeds.The material process library function allows all process parameters to be saved for reuse of the same material.The touch screen (32-inch) control interface saves space and liberates the long-term use of hands.
Tubest Nesting software(option)
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TubesT is a 3D tube nesting software designed for CypTube/TubePro laser cutting system. From parts drawing and modification, full type compensation, strategic nesting to report generation, using TubesT will meet and exceed your production needs.
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Fiber Laser source
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Raycus/IPG/MAX/JPT

■ China leading laser source brand(No.1 )

■ High Electro-optical conversion efficiency

■ Output fiber length could be customsized

■ QBH-QD connector

■ Average output power: 2000W

■ Output power stability: +/- 1.5%

■ Central wavelength: 1080+/-5 nm

■ Red laser included

■ Cooling method: water cooling

■ Dimensions(mm): 485*900*237(handle cinluded)

Warranty: 2 years
Cooling system
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Model: HL-3000

■ Current: 16.8A

■ Machine power: 3.7KW

■ Application evironment: Working environment below 45 degree, relative humidity less than 95%

■ Refrigerant: R410a

■ Pump power: 1 KW

■ Tank volume: 40L

■ Machine weight: 75KG

■ Machine size: 790*650*1290

3D cutting head BM111
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Bevel Cutting head(Option

+30000 Euro)

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Laser power
≤6KW
weight
≈15kg
Design wavelength
1064nm
A-axis
±45°
Speed
90r/min
Acceleration
60rad/s2
Beam Expansion (Fc)
100mm
focal length
150mm
focus range
[-16.8,+16.8]mm
Cooling water pressure
0.3~0.6Mpa Mpa
Recommend water flow
≥2.5L/min
Tempertarue
15 - 25°C ( +/- 0.5°C )℃
Cutting gas recommend pressure
1.5Mpa
Reeommend gas flow
500L/min
Work temperature
+15℃~+55℃
Operating temperature
normal temperature
Working humidity
40%~85%

3. MACHINE OPTION CONFIGURATION

ITEM

ACCESSORIES

DECCRIPTION

Fume Extractor (Extra Euro 5000)

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Fscut 5000A

Ø Air Flow:5000m³/h,2800PaØ V & F:380V, 50HzØ Noise:≤78dbØ Machine size:720*750*1650mmØ Filter cartridge size:φ325*650MMØ Cartridge Qty:2 pcsØ Filtration efficiency:>99.7%Ø Filtration Area:24㎡Ø Dust inlet diameter:φ200 mmØ Air Hose Size: 3mØ Machine weight:200kgØ Cartridge material: H13 class HEPA PTFE Cartridge FiltersØ Dust cleaning system: Automatic pulse blow back systemØ Electrical Power: 10KVA

4. MECHANICAL DESIGN DETAILS

4.1

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Machine base and chucks

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Rear chuck                                                                              Front chuckThe side-mounted connection design is adopted between the base and the chuck, which is convenient for loading and unloading of different shape pipes.Machine base is welded by 8mm-wall-thick square tube.  After welding, the internal stress is eliminated by annealing. After rough machining, vibration aging is performed before finishing, which greatly improves the rigidity and stability of the machine tool and ensures the accuracy of the machine tool.The chuck is divided into two groups of pneumatic chucks, front and rear. The two groups of chucks are driven by servo motors and front chuck can move along the Y-axis direction untatil beyond the laser cutting area. Under the logical action set by the system, the pulling cutting of the pipe can be realized, which greatly improves the cutting accuracy, and can conditionally realize zero tail cutting (depending on the cutting size of the workpiece and the specific cutting process).The Y-axis movement drive rack, roller linear guide, and W-direction rotary drive gear of the chuck are all high-precision products, which effectively ensure the accuracy of the transmission; each set of chucks is controlled by limit switches and equipped with hard limit switches. The device effectively ensures the safety of the machine tool movement.

4.2 X, Z axis

The X-axis beam and side column adopt a gantry-type structure and are integrally welded with high-quality carbon steel plates. They are annealed to eliminate internal stress. After rough machining, vibration and aging are performed before finishing to ensure the rigidity and stability of the moving components of the laser head.
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The beam is fixed on the bed, equipped with high-quality linear guide rails, driven by servo motors, and driven by high-quality rack and pinion, so that the Z-axis slide plate can achieve reciprocating motion in the X direction. In the process of movement, the limit switch controls the stroke to limit the limit, and there are elastic buffer pads at both ends to limit the mechanical limit to ensure the safety of the system operation.The Z-axis device mainly realizes the up and down movement of the laser head. The up and down movement of the laser head is controlled by the numerical control system servo motor,The motor drives the module to drive the Z-axis slide plate to reciprocate up and down. Proximity switches are used at the upper and lower ends to control the stroke to ensure the safety and reliability of the movement. Linear modules are made of high-quality products to ensure the accuracy of transmission.The Z axis can be used as a CNC axis to perform its independent interpolation motion, and can be linked with the X and Y axes at the same time, and can be switched to follow-up control to meet the needs of different situations. Since the Z-axis follow-up is also controlled by the numerical control system, the follow-up has high precision and good stability, thus ensuring the quality of cutting.After the capacitive sensor in the Z-axis device detects the distance between the nozzle and the surface of the plate, the signal is fed back to the control system, and then the control system controls the Z-axis motor to drive the cutting head to move up and down, thereby controlling the distance between the nozzle and the plate to be constant, effectively guaranteeing Cut quality. The cutting head can automatically adjust the focal length, and adjust the position of the focus according to the material and thickness of the cutting material, so as to obtain a good cutting section.In order to solve the problem that the laser focus fluctuates due to the uneven surface of the plate, which affects the cutting quality, the cutting head (Z axis)Must follow to keep focus constant. The Z axis of this cutting machine has the same display and control functions as the X and Y axes in addition to the follow-up function.

4.3 Auto follower supports and centering device at loading and unloading side

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Frond unloading system                                  The servo supporter*3 The front feeding device includes a support plate controlled by a cylinder, when the cut pipe is long, it supports the pipe and prevents it from sagging.When the workpiece is cut, the raised support cylinder supports the support plate to support the pipe, which prevents it from sagging. When the workpiece is cut, the raised support cylinders are fully retracted, and the workpiece falls onto the blanking plate and slides down to the storage place. The cylinder action is automatically controlled by the system.Each group of supports has a separate servo motor to drive the material support assembly to move up and down. During the processing, for the rectangular tube, the feeding side follow-up support device, the system will adjust the supporting height of the supporting component in real time according to the outer contour of the pipe, so as to ensure that the supporting material supports the pipe stably. When the chuck moves to the corresponding position, the auxiliary support automatically descends to avoid it.The automatic centering device can automatically center the pipe in place, so that the chuck can hold the pipe accurately.

5.AUTOMATIC LOADER DETAILS.

Automatic loader
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Automatic unloaderNote: This is only the renderings, the actual design shall prevailBoth the loading side and the unloading side adopt the chain conveying structure to complete the transportation, loading and unloading of the pipe.There are multiple sets of material placement stations designed on the conveyor chain, which can place multiple pipes. Driven by the motor, the pipe can be transported horizontally to the upper material level for the main machine to hold the material.

6.MAIN PARTS CONFIGURATION LIST

ITEM

BRAND

Details

QUANTITY
Servo motor
Japan Yaskawa 
-
9 sets
Linear Guides
Italy PEK
#30
Several
Gear rack
Taiwan YYC
3M
Several
Servo reducer
Japan Beitto
ABH & AHT
6 sets
Chuck
China
165mm Chuck
3 sets
Pneumatic Components
Taiwan AirTAC
-
Several
Laser Source
China Raycus
3000W
1 set
Laser head
China Han’s Laser
Bevel Cutting
1 set(optional)
Water Chiller
China Hanli
Hanli3000
1 set
Low-voltage electrical components
France Schneider
Switch/Relay
Several
Control System
China FSCUT
5000B
1 set

7.PARTS AND TOOLINGS ALONG WITH MACHINE PACKAGE

ITEM

PARTS

QUANTITY

NOTE
7.1  Toolings
Cell
Cell
Cell
7.1.1
Tooling box
1 set
Cell
7.1.2
Inner Hexagonal Wrench
1 set
Cell
7.1.3
Large and small flat-blade screwdriver(6*100、3*75)
One for each
Cell
7.1.4
Adjustable wrench(12inch)
1 set
Cell
7.1.5
50*50Aluminum profile  L=1500mm
1 piece
Cell
7.1.6
8G U disk
1 piece
Cell
7.2  Spare parts
Cell
Cell
Cell
7.2.1
X axis switch
1 piece
Cell
7.2.2
Y axis switch
Piece
Cell
7.2.3
Z axis limit switch
1 piece
Cell
7.2.4
High pressure solenoid valve
1 unit
Cell
7.2.5
Water pipeline(include O2 pipe)
12 Meters
Diamater depending on the order
7.2.6
Φ6
1 meter
Cell
7.2.7
Three core 1.5 square fan line
5 meters
Cell
7.2.8
Standard trunking
3 pieces
Cell
7.2.9
High pressure nitrogen pipe
8 meters 
Cell
7.2.10
O2 meter
1 unit
Including 2 hose clamps
7.2.11
Water pipe connectorΦ12 to Φ10,Φ10 to Φ6,Φ8 to Φ8,Φ8Tee
2 for each
Push-in connector
7.2.12
Protect lens
Cell
Cell
7.2.13
Collimation protection lens
Cell
Cell
7.2.14
Copper nozzle single layer Φ2.0  Φ2.5
10 for each 
Cell
Cell
Copper nozzle double layer  Φ2.0  Φ2.5
10 for each 
Cell
Cell
Copper cutting nozzleDouble layer Φ1.5 Φ3.0 Φ3.5 Φ4.0 Φ4.5Single layer Φ1.5 Φ3.0 Φ3.5
5 for each 
Cell
7.2.15
Screws: Flat head: M4*8,M4*12,M5*10inner hexagon: M4*16, M4*35,M5*20,M6*12,M6*20,M8*25,Bullets and flat washers of screws and above
10 for each 
All types of screws and elastic flat washers are equipped with 10 sets each
7.4  Technical documents along with machine
Cell
Cell
Cell
7.4.1
User Manuel
1
Cell
7.4.2
Electrical schematic and Wiring diagram
1
Cell
7.4.3
List of wearing parts and drawings
1
Cell
7.4.4
Spare parts list
1
Cell
7.4.5
Certificate of conformity
1
Cell
7.4.6
Layout and Machine outline drawing
1
Cell

8. MACHINE SAMPLES FOR REFERENCE

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