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Servo Hybrid CNC Press Brake

EURO-Genius GB Servo Hybrid CNC Press Brake is newly developed model with environment-friendly servo pump controlling CNC press brake with tight structure, good appearance, good rigidity and strength. Installed Holland DELEM DA 66T CNC system, with laser safe protection, Installed advanced aluminum alloy wholly back gauge and the mechanical crowning mechanism.Oil pump is controlled by servo motor, the wholly system is high efficiency and stability, fuel saving environment, machine with manipulator.
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EURO-Genius GB Servo Hybrid CNC Press Brake

The machine is newly developed model with environment-friendly servo pump controlling CNC press brake with tight structure, good appearance, good rigidity and strength. Installed Holland DELEM DA 66T CNC system, with laser safe protection, Installed advanced aluminum alloy wholly back gauge and  the mechanical crowning mechanism.Oil pump is controlled by servo motor, the wholly system is high efficiency and stability, fuel saving environment, machine with manipulator.
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Advantage:

*High speed-Reduce cycling time, performance increase 30%* High efficiency-compare the common hydraulic system energy increase 50%*0.005MM Precise-position precision 0.005mm*Reliable-Min leak*60dB Lower noise-all the working model, the noise 60dB*Leak-Max reduce the leak*Lower temperature,environment temperature 38°C , continue working temperature less than 40°C*Compact-omitted motor,pump,oil tank, hydraulic valve and pipe.*Environmental protection-Hydraulic oil reduce 70% , the best save energy, save energy 70%*Cost-little installation cost, more high save energy

Principle

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Different Types CNC Hydraulic Press Brake in the market Introduction:

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Three phase asynchronous motor and large flow pump as hydraulic active power source( standard and conventional control)
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Servo motor instead of asynchronous motor, servo motor controlled variable pump technology can significantly reduce the noise of machine, reduce oil temperature, heat and save more than 40% of energy.
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Use international advanced two-way pump control technology, the perfect combination of dual servo motor and piston pump control system, can get faster reaction and speed, and greatly reduce the use of hydraulic oil, oil temperature and save more than 60% energy.

Machine advantage introduction

Machine adopt wholly welding structure, the main parts annealing treatment, releasing internal stress. The machine frame and ram is processed at one time work holding through the technological procedures of heavy duty floor type boring and milling machine.Machine big open height, ram with high speed Ram with quick fastening and crowning device, working table with hydraulic deflection compensation device.Installing advanced aluminum alloy wholly back gauge, X axis, R axis, Z axis with high speed , high precision.Machine standard configuration is Holland DELEMDA52S system, which is 3+1 axisHydraulic system adopt Germany BOSH-Rexroth electric- hydraulic proportional system.

Optional Configuration

CNC control following front supporter Multi-axis, it can achieve 16 axis Safety laser protection device Automatic detection bending angle device Upper tool WILA Hydraulic clamps Working table using the mechanical crowning mechanism. Special tool

CNC axis function

Y(Y1、Y2)axis: ram synchronous control axis, controlling bending depth and angle.X(X1、X2)axis: Controlling back gauge front-back stroke, using controlling bending flange sizeR(R1、R2)axis: Controlling back gauge beam up-downZ(Z1、Z2)axis: Controlling back gauge finger left-right movement.V axis: Working table auto-hydraulic crowning
tải mu 88Liên kết đăng nhậpCNC Control Mechanical Crowing

Sheet metal is unpredictable and its characteristics depend on unverifiable factors:

casting variationsdimensional tolerancescutting stressesholes and machiningtemperature and storage.
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A matter of hundredths

When bending sheet metal, the ram always bows upwards in the centre. There the punch will be farther away from the die.

Crowning raises the table to keep the die at a constant distance from the ram. Should we use an incorrect or no crowning, the distance between punch and die will vary along the profile. With an insufficient compensation, the angle will be more open at the centre; conversely, it will be too closed.

For this reason, to compensate the machine deformation basing only upon the theoretical sheet metal characteristics results in time losses and material waste. It’s better to measure and then control the compensation in real time, without taking a chance.

Machine performance

*All new rigidity design and finite element analysis, reduce maximally the influence to the bending quality due to deformation.Whole-body full steel welding, good shock resistance.*Large tempering furnaces are used to release stress, non-deformation to the machine frames.*One-time  machining  by  pentahedron  machining  centers  from  Spain,  quality  assurance  to parallelism and perpendicularity on all installation surface.*C-shape plate mechanism is installed near the throat in the machine frame to detect the distance between upper and lower tools, to guarantee the precision of the bends.
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Simulation model engineering and optimization are with famous ANSYS non-linear software(Unique design).

tải mu 88Liên kết đăng nhậpUpright
tải mu 88Liên kết đăng nhậpWorking Table
tải mu 88Liên kết đăng nhậpRam

Hydraulic System:

The machine is equipped with the first class hydraulic system of bending machine imported from Germany, which effectively ensures the high speed, high efficiency, reliable and stable operation of the machine.
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Controller system:

*The new generation DA-Touch controls offer an even higher grade of efficiency in programming, operation and control of today’s press brakes. Ease of use combined with state-of-the-art technology go hand in hand, improving productivity.
*The touch screen gives access to the proven Delem user-interface and enables direct navigation between programming and production. Functions are directly located where you need them, offering optimised ergonomics throughout the application.

*The DA-66T offers 2D programming that includes automatic bend sequence calculation and collision detection. Full 3D machine set-up with multiple tool stations giving true feedback on the product feasibility and handling.
*Highly effective control algorithms optimise the machine cycle and minimise set-up time. This makes using press brakes easier, more efficient and more versatile than ever.

Features

*2D graphical touch screen programming mode*17" high resolution colour TFT*Full Windows application suite*Delem Modusys compatibility (module scalability and adaptivity)*USB, peripheral interfacing*User specific application support within the control's multitasking environment*Sensor bending & correction interface Profile-TL offline software
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Optional DA69T

Features*3D and 2D graphical touch screen programming mode*3D visualisation in simulation and production*17" high resolution colour TFT*Full Windows application suite*Delem Modusys compatibility (module scalability and adaptivity)*USB, peripheral interfacing*User specific application support within the control's multitasking environment*Sensor bending & correction interface*Profile-T3D offline software
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CNC Control Bending Follower:

Provide the auxiliary safeguard for your processing efficiency and the bending accuracy
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CE Standard Safety:

FIESSLER,GermanyPILZ,GermanyDSP,ItalyLazersafe,Australia
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Offline press brake simulation and programming, Enhanced press brake productivity with faster design-to-product time(Optional)

Feature-rich Offline press brake simulation and programming includes:

1.Transferring parts directly from 3D CAD systems2.Importing and unfolding IGES and STEP 3D parts3.Importing and folding flat DXF\DWG parts with layer filtering4.Enabling automatic or manual selection of tools based on material, machine, and tool properties5.Calculating sequences automatically, avoiding collisions6.Allowing manual selection of sequences, in 3D, with collision testing7.Positioning fingers automatically, yet allowing manual snapping to adjust placement8.Calculating retractions automatically9.Simulating the bending process in 3D, displaying collisions10.Generating native NC programs for loading parts directly into machine controls11.Creating comprehensive setup reports for the machine operator including bend sequence, tooling, and bend-by-bend graphics12.A touch-screen version for machine controls

Advantages of Offline press brake simulation and programming

1.Fully automated processing, including fully automated batch processing of multiple parts, enhancing your productivity and hastening design-to-production times2.Automatic collision-less sequencing solutions for an unlimited number of bends3.If a collision-less bend sequence exists, MBend will find it4.Solutions with a minimal number of stations and segments5.Unlimited number of fingers
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