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by VIstmac

December 18, 2023

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1 . Overview

This manual covers the general description of the basic installation, factory setting, operation and maintenance services of SUP series 22C handheld cleaning head products.SUP22C Laser hand held cleaning head is a newly launched application in the field of hand held cleaning single motor scanning swing laser head——hereinafter referred to as SUP22C. The product covers the handheld laser cleaning head and the self-developed control system, and sets multiple safety alarms and active safety power failure, blackout Settings. It is developed on the basis of our mass production of SUP21Chandheld laser cleaning head. Compared with the previous generation, it is further improved in insulation, stability, maintenance and other aspects, and has morecompact, lighter and more reliable characteristics.The product can be adapted to various brands of fiber laser, can work stably for along time under3000W, optimize the control program, so that the overall cleaning effect is more uniform.
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Figure 1.1 Schematic diagram of the SUP-22Ccleaningheadproduct features● Basic features of products: independently developed control system and structural design, adapt to various cleaning requirements within 3000W, set multiple safety alarms, simple and flexible operation.● The whole machine is more stable: all parameters can be seen, and the state of the whole machine is monitored in real time to avoid problems in   advance, facilitate troubleshooting and trouble shooting, and ensure the  stable operation of the hand-held cleaning head.● Unique air knife design: the unique exit "air knife" design, can greatly increase the light port protection gas flow rate, better prevent lens pollution.● Controlled parameters and high repeatability. Stabilize the mechanical structure and lens state, only to meet the laser power stability, the process parameters must be repeated, greatly improve the efficiency.As shown in Table 1.1, the operating environment requirements and main parameters of SUP22C:Table 1.1 Operating environment requirements and main parameters of SUP22C
Service voltage (V)
220V±10%AC 50/60Hz
Put the environment
Flat, no vibration and impact
Working environment temperature:(℃)
10~40
Working environment humidity:(%)
<70
Cooling-down method
hydro cooling
Applicable wavelength
1064nm( ±10nm)
Applicable power
≤3000W
Alignment
D16*5-F60
Focus
D20*3.5-( F400/F600/F800)
Reflex
20x15.2xT1.6
Protection mirror specifications
D30*T5
Maximum air pressure support
15Bar
Focus of vertical adjustment range
±10mm
Scan Width-Wash
F400 -0~150mm
F600 -0~225mm
F800-0~300mm
Weight
0.7kg

1.2 Pay attention to information

(1)Ensure reliable grounding before power supply.(2)The laser output head is connected with the hand-held laser headthrough QBH, please carefully check the laser output head to prevent dust or other pollution. Please use special lens paper when cleaning the laser output head.(3)If the equipment is not used according to the method specified in the manual, it maybe in an abnormal working state and lead to damage.(4)When replacing the protective mirror, please ensure good protection.(5)Please note: for the first time, when the red light cannot come out of the copper mouth, be sure not to shine.

2. Installation and connection

2.1 Controller interface definition

Hand-held laserhead controllerinterface definition as shown in Table 2.1:Table 2.1 Definition of the SUP22Ccontrollerinterface
Plug
Definition
Signal type
Explain in detail
source
1
-15V
import
V2connected to the ±15V switch power supply to provide the-15V power supply voltage
2
GND
To refer to
Any COM connected to the ±15V open power supply
3
+15V
import
V1 connected to ±15V switching power supply provides +15V power supply voltage
4
GND
To refer to
A-V connected to the 24V switch power supply
5
+24V
import
A+V connected to the 24V switching power supply
LCD
1
G
To refer to
Power to
2
R
transmitting terminal
Data direction: the controller LCD screen
3
T
receiving terminal
Data direction: the LCD screen controller
4
V
output
Provide 24V power supply for the LCD screen
Signalinterface 1
1
GND
To refer to
Signal ground
2
Air pressure alarm signal
import
The setting page can set the polarity of the alarm signal and the low level alarm when not in use
3
GND
To refer to
Signal ground
4
Water-cooler alarm signal
import
The setting page can set the polarity of the alarm signal and the low level alarm when not in use
5
Safety groundlock reference place
Isolation
Six-core wire-yellow line (reference place for upper mark safety lock)
6
Safetylock
import
Six-core wire-blue line (upper safety lock)
7
Wash headlight switch 1
import
Six-core-black line (marked light switch 1)
8
Wash headlight switch 3
import
Six-core-brown (marked light switch 2)
Signal interface 2
1
Temperature measurement 1
import
Hang in the air
2
Temperature measurement 1
import
Six-core line-redline (upper temperature 2)
3
Protection Gas Valve-
To refer to
Signal ground (reference ground of 2/4 feet)
4
Protection Gas Valve+
output
Air valve opening: output 24V; Valve shutdown: no output.
5
wire feed-
output
Hang in the air
6
wire feed+
output
Hang in the air
Signal interface 3
1
Laser abnormal signal
import
Laser device alarm signal
2
The laserenables light
output
The enabling signal of the laser device
3
24V output
output
24Voutput, power directly output 24Vvoltage.
4
GND
To refer to
Reference (foot 1 /2/3 /5)
5
The 0~10V simulation quantity
output
Analog amount of the connected laser, DA+
6
RF- (PWM-)
output
Laser pulse-width-modulated signal-
7
RF+(PWM+)
output
Laser pulse width modulation signal+

2.1.1 Power supply terminal of the controller

The power supply end uses 5Pinterface, with random 24V switching power supply and ±15Vswitching power supply.Please note that the 15Vswitchingpower supply distinguishes between positive and negative poles, V1 +15V, V2-15V, any COM on the 15Vswitchingpower supply is connected to the 2pinGND!Please note that the switching power supply must be grounded!

2.1.2 The LCD screen terminal of the controller

The LCD screen wiring is randomly attached and connected directly.See Table 2.1 above for specific definition.

2.1.3 Controller signal interface1

Signal interface 1 uses 8P interface and is the input signal interface, and the detailed interface definition is shown in Table 2.2:Table 2.2Functional description of the signal interface 1
Signal interface 1
The pin number
Signal definition
function declaration
1
GND
For the pressure alarm signal input port, if you need to enable (wiring), please set the "pressure alarm level" of the display setting page with the actual air valve alarm level.
2
Air pressure alarm signal
3
GND
Water tank alarm signal input port. If you need to enable (wiring), please set the "water cooler alarm level" on the display setting page consistent with the actual water cooler alarm level.
4
Water tank alarm signal
5
Safety ground lock reference place
Six-core wire yellow line (reference place for upper mark safety lock)
6
Safety lock
Six-core wire-blue line (upper safety lock)
7
Wash head light switch 1
Six-core-black line (marked light switch 1)
8
Wash head light switch 2
Six-core-brown (marked light switch 2)
Note: Note that normal output signal on the subsequent output port only when there is no alarm and the safety lock and switch signal are displayed in green.

2.1.4 Controller signal interface2

Signal interface 2uses 6P interface and detailed functional definition is shown in Table 2.3:Table 2.3 Functional description of the signal interface 2
Signal interface 2
The pin number
Signal definition
function declaration
1
Temperature measurement 1
Hang in the air
2
Temperature measurement 2
Protective mirror temperature measurement
3
Protection Gas Valve-
Air valve open: protection air valve +output 24V;
4
Protective gas valve +
Air valve close: protection air valve +no output.
5
wire feed-
Hang in the air
6
wire feed+

2.1.5 Controllersignalinterface3

The signal interface 3uses the 7Pinterface, and the detailed functional definition is shown in Table 2.4:Table 2.4 Functional description of the signal interface 3
Signal interface 3
The pin number
Signal definition
function declaration
1
Laser abnormal signal
To enable (wiring), set the "laser alarm level" on the display setting page consistent with the alarm level of the actual laser.
2
The laser enables light
Enabling+, connected to the laser enabling +.
3
24V output
24V output, power directly output 24Vvoltage.
4
GND
Common ground (reference ground for foot 1 / 2/3/5)
5
analog quantity+
Analog output (the default is 0 -10 V analog voltage).
6
RF- (PWM-)
PWM-modulating signal
7
RF+ (PWM+)
PWM+modulating signal

Click for details: Laser wiring definition logic

2.2 Terminal block diagram of the controller

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Figure 2.1 Terminal block diagram of the controllerNote: The ground wire of the switch power supply must be effectively grounded!

2.3 optical fiber input interface

SUP cleaning head is suitable for the vast majority of industrial laser generators, commonly used optical fiber joints including IPG, Ruike, Chuangxin, Feibo, Spurs, Jept, Kaplin, etc. The optics must be kept clean, all dust must be removed before use, and the torch head must be placed horizontally to prevent dust from falling into the interface.

method of erection

2.4 protect the gas and the water cooler interface

The waterpipe and gas pipe interface can be installed with a hose with outer diameter 6mm inner diameter 4mm. Access and exit pipeline of waterway.(regardless of entry and exit direction)The cooling system distinguishes the water part of shampoo and the water part of optical fiber head in series, as shown in the figure below:
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Fig. 2.2 Schematic diagram of cleaning head and optical fiber head waterway2.5 The connection interface between the cleaning gun and the control boxThe hand held cleaning head is connected to the control box through a group   of "multi-function system connecting cables". The hand held cleaning head is the aviation plug female head, and the control box end is the aviation plugmale head. The six-core wire gun body controls the light and temperature monitoring, and the two-core and five-core wires are the vibrator motor control line.

3.  The controI panel operating Guide

This article describes the software description of the version number V5. 80-639-550, you can view the system version through the monitoring page, update time-December 28, 2022.
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Figure 3-1 Homepage-Lightout① This interface can see the current process parameters (this page can not modify the process)and instant alarm information.② Power ault default ON, red light default LINE, When the display "OFF" will not send an enabling signal to the laser and can be used to test the vent functionClose the red light indicator and show that the "DOT" motor stops swinging, when the red light is a point to adjust the center.③ "Safety lock", when the gun body "safety lock" is opened, the displayed green "ON" can be normally illuminated, and the closed red "OFF" cannot shine.
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Figure 3-2 Homepage-Guan Guang
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Figure 3-3, the process page① The process interface contains the process parameters of debugging, click the box(red)to modify, click OK, and then save in the quick process, click import (modify-save-import).② The scan frequency range is 10 -100 HZ, and the scan width range is 0^ 300mm. (Common scanningspeed:50hz, width of 300mm).③ The peak power should be less than or equal to the laser power of the parameter page (if the laser power is 1000W, this value is not higher than 1000).④ Duty cycle range 0 to 100 (default 100, usually not changed).⑤ The pulse frequency range is recommended from 5-5000Hz (default 2000, usually not changed).⑥ Click the HELP button on the top right to get more relevant parameter explanations.⑦ Endpoint optimization:range-20~20, which can eliminate the phenomenon of uneven light out at both ends of the cleaning track. The default is 0, please adjust to the ideal state according to the actual situation.
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Figure 3-4, the Settings pagePassword:123456① The laser power is the power of the used laser, please fill incorrectly.② The default gas delay default 200ms, range 200ms-3000ms.③ From N1%of process power to 100%;from 100%of process power to N2; (as shown in the figure below).
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Figure 3-5 Setting page-parameter descriptionGenerally, the preset switch light power is 20%, and the switch light step time is 200ms⑤ The maximum temperature alarm valve value is 65℃ . When the value is set to 0, the temperature alarm is not detected.⑥ Scan correction coefficient range 0.01~4, coefficient target line width/measured line width: the default is 1.0.⑦ Laser center offset-75~75mm, reduced to the left, increased to the right shift, applied to adjust the red light center⑧ The pressure /watercooler /laser alarm level signal is low level by default. When this alarm signal is used, if the external pressure alarm is installed, it will be changed to high level, otherwise abnormal alarm will appear, and other alarm signals should be the same.⑨ Click the "Chinese" button, you can switch to other languages in the language selection bar. Currently, the standard version supports eight simplified Chinese, traditional Chinese, English, Japanese, Japanese, Korean, Russian, German and French. Please contact us if necessary.
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Figure 3-6 Set-up page-language switch⑩ This page is the setting page help page, long press "Restore factory Settings "for 3 seconds, can restore all set parameters to "factory parameters", long press "Save as factory settings" for 3seconds, can set the current set parameters to "factory parameters".
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Figure 3-7 Settings page-Restore the factory settingsClick on the "Head Model" area to select the scan width corresponding to different focuses.
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Figure 3-8 Settings page-Switch between different focal lengths
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Figure 3-9 Monitoring pageThis page displays the status of each signal and the equipment information① Laser trigger signal: when the trigger is pulled, this state changes from gray to green.② Laser /watercooler /air pressure alarm signal: the output signal is displayed in the middle of the high and low level page set for monitoring it, and when the signal is output, the green signal is displayed by gray.③ Equipment authorization: the equipment can be authorized for the use time, when the equipment is used for more than the set time, the authorization will be terminated.④ Light time: Click "Device Authorization", enter "FFFFFFBB001" on the password page to open the timing, enter "FFFFFFBB000" to clear the data and stop the timing.⑤ System version: three sets of numbers, the first group is hardware version, the second group is microcontroller program version, the third group is touchscreen version.
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Figure 3-10 Diagnostic pageClick the Diagnostic-button to enter the diagnostic page. Under this page, the laser will not emit light, and can independently output "PWM", "laser  enabling", "air valve enabling", "analog" through "switch control", to judgewhether the control box detection and the oretical value function is normal.

4. Maintenance

Maintenance and replacement method of related lenses:① Before operation, please clean your hands and dry them first, and then wipe your hands with cotton and alcohol again.② Open the protective mirror in a relatively dust-free place, focus the mirror compartment cover, pullout the lens bracket, do a good job of protection (beautiful paper cover), check the protective lens, if there is an obvious burning point on the lens surface, should be directly replaced.③ Then check the white storage seal ring under the lens. (If the storage sealing ring cannot be used, it must be replaced immediately.④ Wipe the warehouse mouth and the inside of the warehouse cover with a cotton ball dipped in alcohol, quickly insert the protective lens bracket into the protective mirror compartment, and lock the screws.

5. common exception handing

5.1 warning of laser/water cooler lair press real arm

① If the above alarm does not using the alarm signal, please change the alarm level of screen setting page.② If the alarm appears in the above alarm signal, check whether the alarm or the high and low level of the alarm signal is set correctly.

5.2 screen not bright/click not responsive

① The screen is not bright, make sure the controller is powered on. Check whether the controller and the four-core wire of the screen are connected correctly, and whether the voltage of foot1 and 4th foot 24Vis normal.② If not clicked in normal use, check whether the temperature of the machine is too high.③ Click unable to input, check whether the wiring between the controller and the screen is correct, and whether the second and third feet are normal.See 2.1.2 controller display end for details.④ Newly installed equipment click no reaction maybe the system version does not match, use the SD card tore brush the program can be, please ask us for the specific version.

5.3 No light

① Check whether there is an alarm prompt on the homepage, and whether the laser enabling system is ON;② Check whether the trigger signal and safety lock signal of the monitoring page are displayed in green during cleaning;③ Check whether the PWM, laser enabling and analog output of the monitoring page are normal during cleaning.If the above conditions are normal, check the laser for abnormal alarm.Example: the air supply wire but not the light, for the laser fault or laser wiring error. If neither air nor wire supply, the input signal maybe missing, see:2.1.3 Controller signal interface 1.

5.4 suddenly stop producing light during processing

Check whether the safety ground lock and other alarm of the monitoring interface are normal.

append x

Three-phase power wiring reference:Note: Two-phase or three-phase electricity depends on the power supply required by the laser and the chiller, rather than the amount of wire harness.
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